Akwai bambance-bambance a bayyane a cikin ingantaccen samar da masana'antar wanki daban-daban. Wadannan bambance-bambance suna da tasiri da abubuwa da yawa. Ana bincika waɗannan mahimman abubuwan a cikin zurfin ƙasa.
Nagartattun Kayan Aiki: Dutsen Ƙaƙwalwar Ƙarfi
Ayyukan, ƙayyadaddun ƙayyadaddun bayanai da ci gaba na kayan aikin wanki kai tsaye suna shafar aikin samar da masana'antar wanki. Na'urorin wanki na ci gaba da daidaitawa na iya ɗaukar ƙarin lilin a kowane lokaci naúrar yayin da suke kiyaye ingancin wanki.
❑ Misali, CLMtsarin wanki na ramizai iya wanke ton 1.8 na lilin a cikin awa daya tare da kyakkyawan tanadin makamashi da ruwa, yana rage yawan zagayowar wanka guda ɗaya.
❑ CLMlayin ƙarfe mai sauri, wanda ya ƙunshi mai ba da abinci mai yada tasha huɗu, super roller ironer, da babban fayil, zai iya kaiwa matsakaicin saurin aiki na mita 60/minti kuma yana iya ɗaukar zanen gado har 1200 a cikin awa ɗaya.
Wadannan duk zasu iya taimakawa sosai ga ingancin masana'antar wanki. Dangane da binciken masana'antu, gabaɗayan ingancin samar da masana'antar wanki ta amfani da manyan kayan aikin wanki yana da 40% -60% sama da na masana'antar wanki ta amfani da tsoffin kayan aiki, wanda ke nuna cikakkiyar rawar da kayan aikin wanki masu inganci. a inganta inganci.
Turi ba makawa ne a cikin aikin wanke-wanke da guga na masana'antar wanki, kuma matsa lamba shine mabuɗin mahimmanci wajen tantance ingancin samarwa. Bayanan da suka dace sun nuna cewa lokacin da tururi ya yi ƙasa da 4.0Barg, yawancin masu gyaran ƙirjin ba za su yi aiki akai-akai ba, wanda ke haifar da tabarbarewar samarwa. A cikin kewayon 4.0-6.0 Barg, kodayake na'urar ƙarfe na ƙirji na iya aiki, ingancin yana iyakance. Sai kawai lokacin da matsin lamba ya kai 6.0-8.0 Barg, dakarfen karfeana iya buɗewa gabaɗaya kuma saurin guga ya kai kololuwar sa.
❑ Misali, bayan da babban kamfanin wanki ya karu da matsa lamba daga 5.0Barg zuwa 7.0Barg, ingancin aikinta na ironing ya karu da kusan kashi 50%, wanda ke nuna cikakken tasirin matsin tururi kan ingancin masana'antar wanki gaba daya.
Ingancin Steam: Ratar Ayyuka tsakanin Cikakkun Steam da Unsaturated Steam
An raba tururi zuwa cikakken tururi da tururi mara nauyi. Lokacin da tururi da ruwa a cikin bututun suna cikin yanayin ma'auni mai ƙarfi, ya cika tururi. Dangane da bayanan gwaji, makamashin zafin da ake turawa ta cikakken tururi yana da kusan kashi 30% sama da na tururin da bai cika ba, wanda zai iya sa yanayin saman silinda mai bushewa ya fi girma da kwanciyar hankali. A cikin wannan yanayin zafi mai zafi, yawan ƙawancen ruwa a cikin lilin yana ƙaruwa sosai, wanda ke inganta haɓakawa sosai.ironing yadda ya dace.
❑ Ɗaukar gwajin masana'antar wanki a matsayin misali, yin amfani da cikakken tururi don baƙin ƙarfe iri ɗaya na lilin, lokacin ya kai kusan 25% gajarta fiye da na tururi mara kyau, wanda ke tabbatar da muhimmiyar rawar da tururi mai ƙarfi ke haɓakawa. inganci.
Kula da danshi: Lokacin guga da bushewa
Danshi na lilin shine sau da yawa wanda ba a kula da shi amma mahimmanci. Idan abun ciki na gadon gado da murfin duvet ɗin ya yi yawa, saurin gugawa a fili zai ragu saboda lokacin ƙafewar ruwa yana ƙaruwa. Bisa ga kididdigar, kowane 10% karuwa a cikin danshi na lilin zai haifar da karuwa.
Domin kowane 10% karuwa a cikin danshi abun ciki na gado zanen gado da quilt cover, lokacin guga 60kg na gado zanen gado da quilt cover (ikon da wani rami wanka dakin ne yawanci 60kg) an kara da matsakaita na 15-20 minti. . Amma ga tawul da sauran lilin mai ɗaukar nauyi, lokacin da abun ciki ya yi girma, lokacin bushewa zai ƙaru sosai.
Farashin CLMlatsa hakar ruwa mai nauyiiya sarrafa danshi abun ciki na tawul a karkashin 50%. Yin amfani da na'urar bushewa ta CLM kai tsaye don bushewa kilogiram 120 na tawul (daidai da waina na lilin da aka matse) yana ɗaukar mintuna 17-22 kawai. Idan danshi na tawul ɗin guda ɗaya shine 75%, ta amfani da CLM iri ɗayana'urar bushewa kai tsayedon bushe su zai ɗauki karin minti 15-20.
A sakamakon haka, yadda ya kamata sarrafa danshi abun ciki na lilin yana da babban mahimmanci don inganta samar da kayan aikin wanki da kuma adana makamashin amfani da bushewa da haɗin gwiwa.
Shekarun Ma'aikata: Daidaituwar Abubuwan Dan Adam
Babban ƙarfin aiki, tsawon sa'o'in aiki, ƙarancin hutu, da ƙarancin albashi a masana'antar wanki na China suna haifar da matsalolin ɗaukar aiki. Yawancin masana'antu na iya ɗaukar tsofaffin ma'aikata. Kamar yadda binciken ya nuna, akwai gagarumin gibi tsakanin tsofaffin ma'aikata da matasa ma'aikata ta fuskar saurin aiki da kuma saurin daukar mataki. Matsakaicin saurin aiki na tsoffin ma'aikata yana da hankali 20-30% fiye da na matasa ma'aikata. Wannan ya sa ya zama da wahala ga tsofaffin ma'aikata su ci gaba da saurin kayan aiki yayin aikin samarwa, wanda ke rage yawan samar da kayan aiki.
❑ Gidan wanki wanda ya gabatar da ƙungiyar matasa ma'aikata ya rage lokacin da za a kammala aikin daidai da kashi 20%, yana nuna tasirin tsarin shekarun ma'aikata akan yawan aiki.
Ingantattun Hanyoyi: Haɗin kai na karɓa da bayarwa
Ƙunƙarar tsarin lokaci na haɗin kai da karɓa kai tsaye yana rinjayar aikin aikin injin wanki. A wasu masana'antar wanki, sau da yawa ana samun raguwa tsakanin wanki da guga saboda lokacin karba da aika lilin ba ta da ƙarfi.
❑ Misali, lokacin da gudun wankin bai yi daidai da gudun guga ba, zai iya kaiwa wurin guga yana jiran lilin a wurin wanki, wanda zai haifar da kayan aiki marasa aiki da bata lokaci.
Dangane da bayanan masana'antu, saboda ƙarancin liyafar maraba da haɗin kai, kusan kashi 15% na masana'antar wanki suna da ƙasa da kashi 60% na ƙimar amfani da kayan aiki, wanda ke da matuƙar taƙaita ingantaccen samarwa gabaɗaya.
Ayyukan Gudanarwa: Matsayin Ƙarfafawa da Kulawa
Yanayin gudanarwa na masana'antar wanki yana da tasiri mai zurfi akan ingantaccen samarwa. Ƙarfin kulawa yana da alaƙa kai tsaye da sha'awar ma'aikata.
Kamar yadda binciken ya nuna, a cikin masana'antar wanki da rashin ingantaccen kulawa da hanyoyin karfafa gwiwa, wayar da kan ma'aikata game da ayyukan aiki ba shi da karfi, kuma matsakaicin ingancin aiki ya kai kashi 60-70% na masana'antu masu kyakkyawan tsarin gudanarwa. Bayan wasu shuke-shuken wanki sun rungumi tsarin lada na yanki, sha'awar ma'aikata ta inganta sosai. Ana inganta ingantaccen aikin samarwa, kuma samun kuɗin shiga na ma'aikata ya karu daidai.
❑ Misali, bayan aiwatar da tsarin lada na yanki a cikin masana'antar wanki, fitowar kowane wata ya karu da kusan 30%, wanda ke nuna cikakkiyar mahimmin ƙimar sarrafa kimiyyar don haɓaka ingantaccen samar da kayan aikin wanki.
Kammalawa
Gabaɗaya, ingancin kayan aiki, matsa lamba mai ƙarfi, ingancin tururi, abun ciki mai ɗanɗano, shekarun ma'aikata, dabaru da sarrafa shukar wanki suna haɗuwa, waɗanda ke haɓaka haɓakar aikin injin wanki.
Ya kamata masu kula da masana'antar wanki su yi la'akari da waɗannan abubuwan gabaɗaya kuma su tsara dabarun ingantawa da aka yi niyya don haɓaka ingantaccen samarwa gabaɗaya da gasa ta kasuwa.
Lokacin aikawa: Dec-30-2024